Instant Noodles Production Line Unit Operation
Instant Noodles Production Line Unit I - Dough Kneading
Mixing flour with water, stir and knead to make a dough. This is the first step of the process of operation on the instant noodles production line.
Noodle Production Line Unit II - Aging
The process of improving the quality of raw materials, the dough, with the passage of time, which is a continuation of the process of kneading.
Instant Noodles Production Line Unit III - Calendering
The matured dough is rolled into a dough sheet through multiple pressing rollers, including compound rolling and and continuous rolling.
Instant Noodles Production Line Unit IV - Noodle Strip Shredding
This piece of equipment is the relative rotational movement of paired cutters with concave and convex grooves with mutually meshing and equal spacing, the dough sheet are cut into longitudinal noodles.
Instant Noodles Production Line Unit V - Cooking
When raw noodles are heated for a certain period of time, the starch in the noodles will be gelatinized by the heat, that is, the starch in the beta state will be transformed into the alpha state. At the same time, the protein in the raw noodles is denatured by heat. This makes the noodles become cooked. Process requirements: The alpha degree of fried instant noodles is above 85%.
Steamer is the standard instant noodle cooking machine. We provide both multi-layer steamers and single-layer steamers. Boiling cookers may also be used in fresh instant noodle making and Yee Mee instant noodle processing.
Instant Noodles Production Line Unit VI - Noodle Length Cutting and Placement Noodles in Trays
The cooked noodles coming out of the instant noodle steaming machine are cut to set lengths, folded in half to form square noodle blocks or converted into round shape; and then the noodle blocks are arranged in rows and sent to boxes, known as noodle trays to be ready to transfer to the deep frying machine or the heated air dryer.
Instant Noodles Production Line Unit VII - Optional Deep Frying
Place the quantitatively cut noodle blocks in the closed space formed by the noodle trays with lids, and continuously pass the noodles through the high-temperature oil tank. Water in the noodle blocks is quickly vaporized, forming porous structures in the noodles; and during the process, the gelatinization degree of the starch in noodles is stabilize, and the shape of noodle blocks are fixed; and the protein is deeply denatured, then the flavor of the noodles is improved.
Instant Noodles Production Line Unit VIII - Optional Heated Air Drying
Optionally the dehydration of precooked noodles takes place in the heated air dryer. It is said that hot-air-dried instant noodles are healthier than fried instant noodles. We provide advanced modern multi-layer continuous dryers witch takes much smaller space. Some processes may also use the batch operation dryer instant noodles production line.
Instant Noodles Production Line Unit IX - Cooling
Cooling the neatly arranged noodle blocks after deep frying or hot-air drying, making the final products to be ready for packaging. This machine is the final step of the operation before packaging on the instant noodle processing line.
Instant Noodles Production Line Unit X - Packaging
Now the final products are ready for inspection and packaging. We provide the whole instant noodles production line including the conveying and packing system. However, may also elect to purchase and install your own favorite instant noodle packaging line.
Specifications Of Three Categories Of Heshan® Food Machines
⠀↧ 📖 Wheat Flour Category
Ramen Instant Noodles Production Line & Other Machines that Make Fried Instant Noodles, Fried Nigeria Chin Chin, Dried Noodles, Wet Noodles and Other Wheat Foods, Cupped/Bowled Instant Noodles Production Line
⠀↓ Cupped/Bowled Instant Noodle Making Machine, Instant Noodles Production Line
This is a standard flow chart of the cupped instant noodles production line which can be partially altered according to specific requirement. It is compatible to the Indomie instant noodles production line. It is similar to the Bag instant noodles production line except the shaping of noodles.
Specification of Cupped Fried Instant Noodles Production Line
⠀↓ Bagged Instant Noodles Production Line
This is a standard flow chart of the cupped instant noodles production line which can be partially altered according to specific requirement. It is compatible to the Indomie instant noodles production line. It is similar to the Bag instant noodles production line except the shaping of noodles.
Specification of Cupped Fried Instant Noodles Production Line
⠀↓ Dried Cooking Instant Noodle Making Machine and Instant Noodles Production Line
A good example of this category is an automatic heated-air-dried instant noodle processing line in Germany as is shown in the video.
Heshan Machinery Co. Ltd. provides the dried cooking instant noodles production line turnkey prejects that is highly reliable and fully automatic. Please feel free to contact us for further details. One of our show case projects is an automatic heated-air-dried instant noodle processing line in Germany as is shown in the slides above and the video next to this paragraph. The noodle making process includes dough processing, sheet rolling, noodle-cutting and wave-forming, steaming, noodle blocks shaping, and lastly, drying.
⠀↓ Non-fried Instant Noodles Production Line
Non-fried bag(cup) instant noodles produced by the Heshan® instant noodles production line is easy-prepared within four-minute steeping in hot water; The taste of non-fried instant noodles is flexible; they retain the vitamin and other nutrition components and the minerals upto 90%. Three kinds of technologies are provided by Heshan Machinery Co., Ltd. to produce the non-fried instant noodles. You can choose one of them according to your specific situation.
Instant Noodles Production Line Flow-sheet:
I. Twice Steaming + Dipping + High Temperature Drying
Flour Mixing → Aging → Rolling → Steaming (I) → Dipping → Second time steaming → Cutting High Temperature–Dehydration → Hot-air Drying → Cooling → Packing
II. Cooling + Hot-air Drying
Flour Mixing → Aging → Rolling → Steaming →cutting → freezing → hot-air drying →cooling → packing
III. Microwave + Hot-air Drying
Flour Mixing → Aging → Rolling → Steaming →cutting → microwave →hot- air drying →cooling → packing
⠀↓ Stick Noodle Line
Stick noodles are dried under comparatively lower temperature than other noodle products. The noodles are hanged to dry slowly to keep the original flavor. Heshan® stick noodle line produces stick noodles through the following series of process by our stick noodle machines:
Mixing Machine → Feeder & Compound Rolling Machine → Continuous Rolling Machine → Putting up → Drying Machine → Putting down → Cutting Machine → Ration Weighing → Packing → Finished Products
⠀↓ Chin Chin Fried Snack Production Line
Heshan provides Fully Automatic Fried Chin Chin Snack Production Line, and Turnkey Chin Chin Making Plants in Africa and around the world. Although every household knows how to make this food in their own ways the most important aspect of making chin chin by using machines is that the hygienic standards are higher. Read More at:
⠀↓ Fried Snack Noodle Plant
The deep fried snack noodles are produced by the following process:
Breaking → Noodle-crumb → seasoning → Stir-frying(with sugar+season) → Forming → Cooling → Packing
⠀↓ Fresh Wet Instant Noodles Production Line
We provide small industrial fresh noodle machines and medium to large fresh production lines to make fresh instant noodles. These are assemblies of noodle maker machines. The raw fresh noodle can be packaged as the final product or steamed or boiled before packaging. This noodle production line is compatible to the Japanese Udon ramen machinery. In developed countries products are usually refrigerated before distribution.
Mixing Machine → Feeder & Compound Rolling Machine → Continuous Rolling Machine → Noodle Slicing Machine → Cutting Machine → Optional Cooking Machine or Steamer → Optional Freezing → Ration Weighing → Packing → Finished Products
⠀↓ Walnut Cake Machine
⠀↓ Yee Mee Crispy Fried Instant Noodles Production Line
Heshan® yee mee crispy fried noodle production lines, complete sets of equipment, are mostly made of SUS304 stainless steel and are equipped with the automatic control system of international famous brands. Our lines include the two types - the raw-noodle-frying process and the pre-cooked-noodle-frying process that turn raw wheat flour into crispy, firm, smooth and tasty yee mee noodles.
Yee Mee, also called Yi Mein or Yee-Fu Noodles, which are made into a kind of golden brown, crispy, and smooth taste noodles with flour as raw material. This kind of noodles originated in Canton and is one of the famous noodles in China. These noodles are suitable to make sizzling/clay pot yee mee, Halal three delicacies(seafood) yee mee, Huafeng yee mee, Hokkien Mee, Kung Fu yee mee, and Cantonese style yee mee. People like to serve them on their birthdays, which means longevity, called them Sau mein.
Because of the similarities between Yee Mee and modern instant noodles, they have been spread all over the world, and they are especially popular in Malaysia, Japan, India and other Southeast Asian countries. They are cooked to prepare a variety of local cuisines, for example, Japenese Teriyaki noodles, Indian Mie goreng, Halal Sizzling yee mee, quick cooked yee mee, instant yee mee, fried yee mee, Malaysia yee mee, etc.
⠀↧ 📖 Rice & Starch Category
Instant Rice Noodle Machine & Other Machines that Make Vermicelli Instant Noodles, Cellophane Noodles and Fresh Wet Rice Noodles from Rice, Corn, Bean or Potato Starch
⠀↓ Rice/Potato/Bean Vermicelli Machine And Instant Noodles Production Line
Heshan® instant rice vermicelli machines and production line uses rice or corn, potato or bean starch as raw material and produces snow-white and flexible instant rice vermicelli. The instant rice vermicelli is so convenient that after only three minutes of cooking or steeping in hot water, it is ready for consumption with strong appetizing rice flavor. The automatic production of vermicelli through the following series of process:
Sand Removing → Milling → Rice Washing → Rice Soaking → Separating → Grinding → Pulp Filtering → Dehydrating → Steaming & Mixing → Rice Strip Extruding → Vermicelli Extruding → Cooling → Second Steaming → Cooling → Cutting → First Drying → Second Drying → Cooling → Packing → Finished Products
When corn, potato or bean starch is used as raw material, the milling unit is not required.
⠀↓ Rice Stick Noodle Production Line
We are among the earliest of providers of the rice noodle machine and the rice stick noodles line. After the continuous rice slurry sheet is spread it steamed. Then the noodles are hanged on the hangers and dehydrated by hot air. The drying process is under comparatively lower temperature. The Heshan® Rice Stick Noodle Line produces Rice stick noodles through a series of process from semi-automatic to highly automatic:
Rice → Elevate → Rice Washing → Rice Soaking → Rice&Water Separating → Rice Milling → Filtering → Storing → quantify feed → Steaming → Drying → Cutting → Conveying → Packing
⠀↓ Automatic Fresh Wet Rice Noodle Machines
Heshan® fresh rice noodle machines automatically produce fresh rice noodle strips or rolls through a series of process shown in the flowsheet bellow. The steaming machine is the central part the the assembly of the fresh rice noodle machines, which consists of the frame, steaming pot, starch distributing pan, pulp distributing mechanism, gear box, starch pump, steam piping and diesel burner. Its features are: short operation time for well cooked rice noodle and adjustable noodle trip thickness.
The fresh rice noodle is made by the following steps:
Rice Soaking-Mixing → Wet Rice Milling → Rice Slur Filtering → Rice Slur Concoction → Rice-Pasta-Sheet Steaming → Cooling → Soft Fresh Rice Noodle Rolling Machine → Wet Rice Noodle Cutting Machine → Fresh Rice Noodle Products
This is the principal process of wet rice noodle making with versions different slightly, which are suitable to make fresh Chinese jelly noodles, hefun, cold rice noodles, etc.
One variant is the Lai rice noodle making - Firstly the rice is soaked in the soaking tanks; and then the rice is sent to the rice noodle machine miller to prepare a rice slurry; thirdly, the slurry is extruded from the self-heated lai rice noodle machine extruder to form round shaped lai rice noodles; finally the lai noodles are cooked in a steamer, quenched in cold water after steaming and the lai noodles are ready for packaging.
⠀↓ Automatic Spring Roll Sheet Machine
This machine can make 0.3-0.8 mm thickness of Chinese Spring Roll Sheets, India Crepes, Vietnamese Chả Giò, and French Crêpes, etc.
FLOW CHART
Mixing → Feeding → Contact Roller Toasting → Cooling → Cutting → Stacking
⠀↓ Rice Flour Milling Plant
HESHAN MACHINERY CO. LTD. provides the Rice Flour Milling Turnkey Plant that is highly reliable and fully automatic. Please feel free to contact us for further details. Like all other Heshan's food processing lines, our Rice Flour Milling Processing Lines are compact, reliable and fully automatic. First, there are Rice Soaking Tanks where the rice is soaked in water. Secondly, Vibration Conveyor - the drained wet rice is sent to the rice mill by this device. Thirdly, Pulse Dryer, this is the device to remove moisture from the rice. Fourthly, Pneumatic Sieve - the rice flour is shieved before it is sent to the secondary grinder. At last, the Flour Conveying System, the refined rice flour is conveyed to the final container for packing.
⠀↧ 📖 Other Food Machines
We Provide Breakfast Cereal, Corn Flakes Production Line, Pet Food Production Line, Conveyor System, And Packaging System.
⠀↓ Corn Flakes Machine, Breakfast Cereal Production Line Hompage
We provide turnkey projects of cereal corn flakes plants, complete sets of the corn flakes machine, wheat and rice breakfast cereal machines, the instant noodles production line and other food machines, processing dryers and conveyors. With years of researching and studying the corn flakes cereal making machine technology abroad and invested millions in the R&D of the production technology of the corn flakes cereal making machine, Heshan Machinery Co., Ltd., one of the leading providers of China's corn flakes cereal making machine, has successfully developed the high speed double rolling corn flakes cereal making machine and a serial of corn flakes Cereal Making Machines that are compatible to the cereal making machine used by the major cereal producers; after we produced a high speed twin-screw extruder of which the capacity is as high as 1000 kg/h.
⠀↓ Conveyor & Packaging System Homepage
The roller conveyor, the mesh conveyor, and the multi-link conveyor are widely used in dried and fried instant noodles production lines and other food processing line.
On the instant noodles production line, The roller conveyor, the mesh conveyor, and the multi-link conveyor are servicing the material handling, process connection, and product packaging. Check out our Heshan® YouTube Channel to find how conveyors play an important role in the instant noodle industry and other food processing processes.
⠀↓ Pet Food Machine
The PT series pet food production line is to produce nutritious pet food in various shape with soybean power as main raw material.
⠀↓ Frying Oil Filter
EOF Frying Oil Filter can remove impurities and lower the contents of oil oxidation in the fried cooking oil to improve the quality of the frying food and prolong the frying oil life. Fry oil filter machines EOF-30F/30S/80F are the best choice for frying processing of instant noodle, chips, prawn crackers, nuts, French fry, fish and meat. The fry oil filter equipment EOF-5S is specially designed for filtering Cooking Oil for restaurants, bakeries and other small scale food manufacturers for frying food processing.
HESHAN Recent Project: Hanging Basket Dryer for Heated-Air-Drying Instant Noodles Production Line
This is the standard unit operation for heated-air-dried instant noodle production. It is also possible to use cabinet type dryer for small scale batch production of dry noodles. Heated-air-dried instant noodles made by this instant noodles production line are sold in east Asian market are usually labeled as cooking noodles.
HESHAN Recent Project: Dried Instant Rice Noodle Production Line - Automatic Instant Rice Noodle Line
The automatic instant rice noodle production line includes the rice milling equipment. This process is suitable to make Cantonese style dry rice instant noodle. An alternative instant rice noodle line is extruding process which is more often used for making western Chinese style dry rice noodle (luosifen).
HESHAN Recent Project: Heshan® Communion Wafer (Biscuit) Machine
Baking wafers for Pope’s Mass;
Communion bread, wafers or biscuit;
With Stamping Machines;
Automatic instead of hand-made.
About Heshan Machinery Co., Ltd.
Our Advantages
Heshan Machinery Co., Ltd. is one of the providers of instant noodles production line, potato starch/cornstarch vermicelli machine and rice vermicelli production line for some of the world's largest food manufacturers in Hong Kong, China, India, Indonesia, Vietnam, Myanmar etc. including Indomie, Indofood CBP. We co-operate closely with Simens to bring the automatic production of noodles, vermicelli and pasta to a new level. We invest heavily in the manufacturing of machines and complete set of noodle machines, including noodle machines, chin chin machines, vermicelli machines, vermicelli processing lines, noodle maker machines, and egg noodle makers. We have established fame among our customers and we are eager to meet new friends.Please feel free to contact us if you are interested in our instant noodle machine, noodle maker machine, chin chin machine, fine dried noodle machine, egg noodle maker, the Indomie compatible noodle machine, or our ramen machinery.
Heshan® Instant Noodles Production Line
The fried instant noodle machine or the non-fried instant noodle machine makes instant noodles through a series of of process of firstly, dough making by brine mixing and metering device, double mixer; secondly, noodle forming by the compound calendering in the instant noodle making machine of compound rolling and continuous rolling, instant noodle machine noodle strip cutting; thirdly noodle cooking (in instant noodle machine multi-layer steamer); fourthly noodle block cutting and folding (optionally noodle length cutting and cupping when cupped or bowled instant noodles are the desired final products); fifthly, frying or optionally hot-air-drying in the case of non-fried machine; and finally the noodles are cooled in the instant noodle machine air cooling devices, and the final products are ready for Conveying and packaging.Heshan's Product Range
Heshan's product range includes wheat flour fried and non-fried ramen instant noodle machine, rice vermicelli machine and Instant Noodles Production Line series, fried snack chin chin machine, hot air dried instant noodles production line, stick noodle production line and rice noodle line. In addition to the complete set of equipment, Heshan also provides the instant noodle making machine, the egg instant noodle making machine, the ramen instant noodle making machine, and the rice vermicelli production line using rice, potato, beans and other food grade starches as raw materials. Our complete sets of Instant Noodle machines are compatible to Maggi noodle machines;Indomie instant noodle making machines; and Nigerian fried snack chin chin machines.
We have been developing and manufacturing food machinery since its inception in 1998, we have been working hard to reform automatic instant noodle making machine and instant noodles production line. We pioneered the design of a fully automated operating system for instant noodle machine and the instant noodles production line, leading the industry into a new era.
Contact Us
Heshan Machinery Co., Ltd.
河山机器有限公司
2 Industry Avenue, Guandu Industry Zone Zhanjiang, Guangdong P. R. China 524051 中国广东省湛江市官渡工业区工业大道2号 邮编 524051 | |
📞 | +86 13828282962 · +86 759 383 7627 · +86 759 383 7628 |
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