▶️ Ramen Production Line▶️ Watch on YouTube
▶️ Watch on YouTube
Heshan® ramen noodle production lines make up to a million cups of ramen instant noodles per day! we built many similar turnkey plants in india, indonesia and germany.
The working principle of the instant noodle production line is to mix flour and water, and then press the dough into a thin sheet and cut it into pasta noodles. Slurry dough sheet spreading and slurry colandering methods are suitable to process starch and wet milled rice to make vermicelli glass noodles. Optionally pasta extrusion process can be used instead of aforementioned dough calendering, slurry spreading or colandering methods.
Heshan Machinery Co. Ltd. provides the fried/dried/fresh instant noodle production lines and turnkey plants that are highly reliable and fully automatic. Please feel free to contact us for further details. A video clip of our show case project is an automatic dry noodle processing line in Germany as is shown blow. The noodle making process includes dough processing, sheet rolling, noodle-cutting and wave-forming, steaming, noodle blocks shaping, and lastly, drying.
We built this type of turnkey plants in Germany and many other countries including Myanmar, Bangladesh and Indonesia.
The dough mixing & calendering methods use dough mixer to knead the dough by stirring wheat flour or durum wheat semolina, saline water and other ingredients in an usually vacuumed container; and then the dough is calendered into a continuous dough sheet by rollers and cut into thin pasta noodles.
For rice noodle or starch vermicelli making, the dough slurry is spread to form a continuous sheet and after cooked and pre-dried, the pasta sheet is shredded into long product vermicelli or rice sticks, or short products such as rice ada flakes (▶️ Heshan rice ada production line). Some Asian mie, bihun products are made with a colander to drip the flowing lines of dough slurry, into boiling water.
Heshan's modern extruders with quick remount die plate which replace the aforementioned methods of dough sheet calendering, slurry sheet spreading and slurry colandering, can process a variety of grains flour and starch to make traditional fresh or dry vermicelli noodles, and modern instant noodles.
The products are optionally steamed (e.g. Heshan® instant noodle steaming machine) or boiled and the fresh wet noodles can be the final products; they can be dehydrated via deep-frying or heated-air-drying, and turned into dry products. There are also dried and fresh wet products that are uncooked. Heshan® stick noodles production line makes uncooked dried noodles that are convenient to use and taste exactly the same as the traditional Italian and Chinese sun-dried-spaghetti stick noodles.
In every step of the production process, Heshan noodle machinery uses advanced technology. There are two major types of instant noodle processing lines: one uses the deep frying process and the complete set of noodles making machine is known as fried instant noodles production line; the other uses hot air drying process and the noodle line is called non-fried instant noodles production line. On the other hands, dry rice vermicelli noodles are always produced using hot air drying methods. Heshan is one of the earliest manufacturers to provide automatic instant rice vermicelli noodles production line. If the wet fresh noodles, usually refrigerated are to be sold directly, you can use our fresh instant noodles production line.
We are fried instant noodles making machine manufacturer and our machines use high temperature to fry the noodles to remove moisture, making it possible to completely dehydrate the noodles. Moreover, after frying, it also forms a sort of micro-structure on the surface of the noodles, so that the dry noodles are easier to rehydrate when they are brewed in hot water. We have built many turnkey plants with our instant noodles making machine installed in China, India and all over the world.
Features Of The Heshan® Fried Instant Noodle Processing Machines:
Heshan® instant noodles production line is a complete set of highly automatic noodle processing machines that can produce up to a million cups or bags of instant noodles per day. Only two operators are needed to run a Heshan instant noodles production line.
Both fried instant noodles and non-fried instant noodles must go through the pressing and cutting process during the production process. However, the difference in the final drying method creates the distinction between "fried" and "non-fried". Fried instant noodles are made by steaming and frying shredded noodles to fix the shape of the noodles; non-fried instant noodles are generally made by micro-expanding or hot air drying processes.
From the perspective of production process, the difference between fried and non-fried instant noodle processing is mainly reflected in the "drying" process. The former is frying while the latter uses hot air drying process.
In terms of texture and taste, fried instant noodles, after rehydration have a soft texture and rich flavor; non-fried instant noodles have a light texture and are not oily when eaten. The main nutrients in instant noodles are carbohydrates and protein. Whether it is fried instant noodles or non-fried instant noodles, there is not much difference in the content of these two categories; but there is a difference in moisture content and fat content. The moisture content of fried instant noodles is less than 10% and the fat content is about 20%; the moisture content of non-fried instant noodles is about 14.5% and the fat content is 4%-5%.
We built several turnkey plants of this type in India and Germany.
Heshan is one of the earliest non-fried instant noodles making machine manufacturer. The processing line uses hot air to "blow-dry" the precooked noodles instead of frying them. We provide two types of non-fried instant noodle making machines: one with a drying temperature of around 80 degrees Celsius, used to produce easy-to-cook instant noodles, and the other uses specially designed steaming and drying process to produce instant noodles that can be rehydrated and ready to eat by soaking the dry noodle block in hot water for 5 minutes.
Features of Heshan® heated-air-dried instant noodle line:
The non-fried dry hakka instant noodles making machine assembly features the batch high pressure steaming unit operation consists of the steps of dough kneading, dough setting, compound and continuous dough sheet rolling/pressing, noodle strips slitting, noodle strips length cutting and noodle blocks boxing, steaming trays stacking, batch pressure cooking, heated-air-drying, cooling, finally packaging. The complete set of the hakka noodles making machine is either fully automated such as dough making and noodle strips cutting, or manually assisted mechanized operation like the loading the layer stacks of noodle tray arrays into the pressure cookers.
In the dry hokka noodles production line, flour and water are mixed, and after automatic dough making, dough resting, compound pressing and continuous rolling to form the dough sheet, which is cut into noodle shreds and automatically put inside the plastic boxes; after stacking, they are sent into the high pressure steamers of the instant noodles making machine assembly. After steaming for 2 or 3 Minutes, the stretchiness and flexibility of the steamed noodles are significantly increased and products are more thoroughly sterilized, extending the shelf life. After the noodles are steamed, they are placed in the metal noodle boxes, which carry the noodles into the heated-air dryer for drying. The drying time is about 40 minutes. Output capacity of one hakka instant noodle dryer is from 250 kg to 1200 kg per hour.
Due to the use of autoclave cooking unit in the instant noodle processing machine assembly, the degree of starch ɑ gelatinization is effectively improved. Therefore, the resulting products have a beautiful appearance, slightly yellowish and semitransparent; the re-hydrated or cooked noodles are very appetizing because they have an elastic and refreshing texture; and the noodle soup is not turbid.
Heshan provides the fresh, dry and fried instant noodles production line. Our fresh instant noodle processing machines include automatic feeding machine, vacuum or normal pressure dough mixing machine, precooking machines of continuous steaming or boiling, and cooling machine. The process is fully automatic. The fresh noodles produced by our fresh instant noodle processing machines are fresh, refreshing and nicely chewy.
This is our recent Turnkey plant in Myanmar featuring the vermicelli extruder with quick-remount mechanism for die plate assembling. Similar process is used to make East Indian dry rice ada flake and We built the world's first automatic rice ada factory in Kerala, India:
▶️ Watch on YouTube
Extrusion process is suitable to process almost all grains to make Asian glass vermicelli noodles and wheat ramen noodles. Heshan® Pasta Extruders are with the fast remount die plate that can be replaced within 15 minutes. They are suitable for making starch/rice vermicelli noodles, wheat ramen noodles and Italian durum wheat semolina spaghetti and macaroni pasta. There is a trend in China to use extrusion process to make non-fried instant noodles. The extruded non-fried instant noodles are positively accepted in the market, made by instant noodles production line featuring extrusion technology.
The die plates of the extruders of our rice vermicelli machines and wheat noodle machines can be quickly disassembled and assembled from the side installation port. Most our competitors require manual removal of several screws from the bottom before the rice noodles making machine die plate can be removed. Disassembly and assembly are very labor-intensive (it takes about 1 Hour). Our rice noodles making machine extruders are equiped with an easy-to-pull-out die plate and a special pulling-out-mechanism that can automatically replace the rice noodles making machine extruder die plate. The procedure can be completed in about 10 minutes. The rice noodles making machine extruder dies are often clogged with the feed debris so that die plate needs to be replaced regularly. Therefore, rice noodle factories urgently need to solve this problem. Our rice noodle extruders with the easy-to-pull-out die plates were developed under this situation.
▶️ Starch/Rice Vermicelli Lines
We make modern pasta extruders that are suitable for Asian rice vermicelli and ramen noodles making, as well as for Italian spaghetti and macaroni pasta production.
Recent noodle machinery projects: extruder type rice vermicelli / rice stick lines, coated fried peanuts lines, fresh noodle line, and more...
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Coated Fried Peanuts Processing Line Homepage
PDF File:
coated-peanuts-production-line.pdf
The automatic snack coating machine is for the coating snack foods such as: peanut, green beans, broad beans, melon seeds, cashews, macadamia nuts and etc. which to be wrapped with flour before frying or baking processing. It can also be wrapped in different flavors (spicy, cumin, tomato, barbecue, mustard, chocolate, etc.), changing the nut flavor and taste but rich variety to satisfy people's individual needs for nut products.
We constructed lots of snack frying processing lines in India and Nigeria, including automatic chin chin production lines and automatic coated peanuts frying lines.
Heshan® extruded non-fried instant noodles production line integrates automatic dough kneading, feeding, and AI controlled extrusion. The complete process, including noodle cooling and conveying, automatic strip cutting, automatic lifting and conveying are all under centralized PLC automatic control. The process features humidification before length cutting, automatic drying, automatic noodles placement in drying boxes and pneumatic noodle block shaping. This instant noodles production line automatically makes non-fried instant noodles from material feeding to finished product delivery and packaging.
▶️ Watch on YouTube ...
Heshan® Instant Noodles Production Line Video Archive:
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| ▣ | Eugene Chen, Sales Director: |